5-SPEED GEAR SET 1991-2003 HARLEY-DAVIDSON SPORTSTER XL 94-02 BUELL – STOCK RATIO

Harley 5 Speed Transmission | The 5-Speed Gear Set for 1991-2003 Harley-Davidson Sportster XL and 1994-2002 Buell models is a replacement or upgrade kit designed to fit these motorcycles while maintaining the stock gear ratios. This gear set is an excellent choice for rebuilding or refreshing the transmission, especially if you want to restore the bike’s original performance characteristics.

Key Features | Buy Harley 5 Speed Transmission Online

1. Compatibility:
   • Fits Harley-Davidson Sportster models from 1991 to 2003 and Buell models from 1994 to 2002.
   • Designed to work with the 5-speed transmission that these models came with, ensuring a direct replacement.
2. Stock Gear Ratios:
   • Maintains the factory gear ratios, which means the bike’s original power delivery, acceleration, and cruising characteristics are preserved.
   • Ideal for riders who prefer the factory feel and do not need altered gearing for specific performance modifications.
3. Material and Construction:
   • Typically made from high-quality hardened steel, ensuring durability and long service life.
   • Precision-machined for smooth shifting and optimal performance.
4. Gear Set Components:
   • The set usually includes all five gears, along with other essential transmission components like shift forks, mainshaft, and countershaft gears, depending on the specific kit.
   • Designed to replace worn-out or damaged gears, helping to restore smooth shifting and reliable operation.

Installation Considerations:

1. Professional Installation Recommended:
   • While a skilled home mechanic can undertake the job, replacing a gear set involves disassembling the transmission, which can be complex. Having it done by a professional ensures correct installation.
2. Transmission Inspection:
   • When replacing the gear set, it’s a good idea to inspect other transmission components, such as the bearings, seals, and shift drum, and replace them if necessary.
3. Break-In Period:
   • Like other new drivetrain components, it’s advisable to follow a break-in period, where the gears are run through their range without excessive load for the first few hundred miles.
4. Additional Upgrades:
   • Consider pairing the new gear set with a high-quality transmission oil to ensure proper lubrication and extended life.
   • Aftermarket clutch components can also be upgraded during the installation to further improve shifting and power transfer.

Suitability:

• Perfect for restorations, repairs, or transmission rebuilds, especially for riders who want to keep their Sportster or Buell as close to original as possible.
• Also suitable for custom projects where a reliable, stock-ratio transmission is needed.

This gear set provides a factory-correct solution for keeping your bike’s transmission in top shape, ensuring reliable performance and the original riding experience.

All 5-speed Sportster gears are made from high-alloy nickel steel. Gears are then heat treated and shot peened to give maximum durability and strength. Also, where applicable, drive dogs have milled lead-in ramps to improve shifting and reduce wear on drive dogs and slots. See Additional Information for fitment.

• Gears Are Made From High-Nickel Alloy Steel That Is Heat-Treated And Shot-Peened For Maximum Durability And Strength
• Set Includes Gears, Mainshaft And Countershaft
• Made In The U.S.A.